This project was for the supply of a complete set of mechanical and electrical drawings, including parts lists and PLC software, for the production of a "Sock" Compaction Press. 

The function of the press was to compress items of clothing, socks for example, into intricate small shapes for sale as novelty gifts. The press was designed in conjunction with the end customer who had produced a number of prototypes whilst perfecting the process and tooling.

The items of clothing are compressed by a 125mm diameter hydraulic cylinder which producers a clamping force of up to 16 Tonnes. The tooling is mounted on a sliding bed which strokes in and out at the completion of the clamping cycle to facilitate loading and unloading. Guarding prevents access on three sides of the press frame, whilst the open front is protected by a set of finger protection light guards.

The control system was of a compact design able to be mounted in a panel bolted to the side of the press frame. The sequence of operations was controlled by a Telemechanique Zelio PLC, resulting in a very economic solution.

The project was completed on time and to the customers satisfaction. Full documentation was supplied in both hard copy and on CD Rom.